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Space Frame Steel Roofs: A More Cost-Effective Choice for Large-Span Buildings Than Concrete

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 When planning large-span buildings—from industrial warehouses and exhibition halls to transportation hubs—selecting the right roof system is not just a structural decision, but a financial one that impacts budgets for decades. Concrete has long been a traditional option for such projects, valued for its familiarity rather than its long-term efficiency. However, space frame steel roofs have emerged as a superior alternative, delivering cost savings that extend far beyond upfront expenses and align with the practical needs of modern large-span construction. The myth that concrete is the cheaper choice often stems from a narrow focus on material costs alone. While concrete may have a lower price per ton at first glance, this ignores the full scope of expenses that come with concrete roof installation. Space frame steel roofs, by contrast, are engineered for efficiency at every stage, starting with their lightweight and modular design. Unlike concrete roofs, which require massive, rei...

What are the difficulties in designing steel structures?

 Despite the many advantages of steel structure design in modern buildings, there are some design difficulties. The following are the main difficulties in steel structure design:

steel structure

1. Complex mechanical analysis

· Multi-directional force: Steel structures are usually subject to multiple loads, including vertical loads, wind loads, seismic loads and so on. The combination and transfer path of these loads are complex and require accurate mechanical analysis.

· Large-span structures: Large-span steel structures such as stadiums and exhibition centers require precise force analysis to ensure the stability and safety of the structure.

2. Node design

· Node Complexity: The design of nodes (connection points) in steel structures is very complex, especially for space frames and shaped structures. Nodes need to transmit and distribute multidirectional loads, and have high design and construction requirements.

· Welded and bolted connections: nodes are connected in various ways, including welded and bolted connections. Different connection methods have different requirements on node force and construction process, which require detailed design and verification.

3. Material and construction precision

· Material properties: The properties of steel (e.g. strength, toughness, ductility, etc.) are crucial to structural design. It is necessary to select suitable steel and consider its performance changes in different environments.

· Manufacturing accuracy of components: Steel structural components are usually prefabricated in factories, which requires high manufacturing accuracy, otherwise it will affect on-site assembly and structural integrity.

4. Fire protection design

· High temperature performance: the strength of steel will be significantly reduced at high temperature. Effective fire protection measures, such as fireproof coatings and fireproof boards, are needed to improve the fire resistance of the structure.

· Fire code: The design must meet the relevant fire code to ensure the safety of the structure in case of fire.

5. Anticorrosion design

· Environmental impact: steel structures are prone to corrosion in environments such as humidity and corrosive gases, which require anti-corrosion treatment.

· Anti-corrosion measures: Commonly used anti-corrosion measures include hot-dip galvanization, anti-corrosion coating, etc. These measures need to be considered in detail in the design and strictly implemented in the construction.

6. Seismic design

· Seismic effects: The performance of steel structure under seismic effects needs to be analyzed in detail to ensure the ductility and energy dissipation capacity of the structure to reduce seismic damage.

· Seismic performance of nodes and members: Seismic design of nodes and members is particularly important and needs to meet relevant seismic codes and standards.

7. Complex codes and standards

· Design codes: steel structure design needs to follow a large number of national and international codes, involving structural mechanics, fire protection, corrosion prevention, seismic resistance and other aspects, which require designers to be familiar with and strictly follow.

In conclusion, the design of steel structure needs to be considered comprehensively in many aspects, including mechanical properties, fire and corrosion protection, seismic design, code compliance, etc., in order to ensure the safety, durability and economy of the structure.


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