Welded ball processing method

-

 

Welded ball

Hot press moulding method

Unloading: according to the design requirements, adopt semi-automatic gas cutting, profiling gas cutting, CNC flame gas cutting and other methods to unload the steel plate and cut out the round plate of suitable size, when unloading, it is necessary to reserve the welding shrinkage margin for fabrication and installation as well as the machining margins for cutting, edge planing, milling and so on.

Heating: The blanks are heated uniformly to about 1050°C±50°C in a reflector furnace or resistance furnace after unloading.

Pressing and moulding: Use hydraulic presses and matching convex and concave moulds to press and mould the heated slabs to produce hemispherical shapes. The demoulding temperature should not be lower than 650°C. After the hemisphere is pressed and moulded, the wall thickness should be reduced by not more than 13% and not more than 2.5mm according to the design and specification.

Cutting bevel margin: can be processed on the machine tool or use semi-automatic flame cutting machine to cut the hemisphere, remove the bevel margin, so that the bevel does not leave roots, in order to weld through.

Assembly of two hemispheres and added ribs: when there are stiffening ribs, the rib plate is suitable to use semi-automatic cutting machine or CNC cutting machine for undercutting, and the outer diameter should be reserved for machining allowance. The two hemispheres and the reinforcing rib plate are assembled on the special ball assembly tyre frame, and the shrinkage of the weld should be left when assembling to ensure that the size and roundness of the finished hollow ball after welding are achieved.

Welding: use carbon dioxide gas shielded welding, semi-automatic submerged arc welding machine for multi-layer multi-channel welding of the sphere, until the weld channel welded flat. When welding, it is necessary to rotate the sphere and adjust the welding channel, wire height and welding parameters.

Flaw detection: After the weld passes the appearance inspection, ultrasonic flaw detection is carried out on the ball weld after 24h to ensure that the internal quality of the weld meets the requirements.

Shaping and anticorrosion treatment: Shape the ball after welding, make its surface smooth and flat, no corrugation, local unevenness is not more than 1.0mm, the height of the weld and the outer surface of the ball is flush with the deviation of not more than ±0.5mm, and then carry out the descaling and anticorrosion treatment, such as spraying inorganic zinc-rich zinc coating of alcohol-soluble ethyl orthosilicate.

评论

发表评论

此博客中的热门博文

What Are The Architectural Features Of The Space Frame Fabrication?

-
图片
What Are The Architectural Features Of The Space Frame Fabrication? Buildings processed by space frame   are a good form of construction, because the materials used are mainly metal, which have better toughness than other materials. This will not only help enhance the load-bearing capacity of the building itself, but also shorten the construction period. To reduce the difficulty of construction, let's talk about the characteristics of space frame   production   buildings： space frame 1. The   components of space   frame has good mechanical properties, and its stiffness and overall stability are better than those of general planar structures. 2. The space frame   structure has certain regularity and is convenient for construction. There are a   large number of same form components and nodes in the space frame   structure, which brings convenience to factory production and structural installation, ensu res   the quality of the project, acceler...
阅读全文

The development status of the space frame structure

-
图片
The development status of the space frame structure space frame   structure has been developed greatly in the last 30 years, and has been widely used inside and outside. space frame   structure plan arrangement is flexible, space shape is beautiful, convenient for building shape processing and decoration, decoration, can adapt to different span, different plane shape, different support conditions, different functional needs of the building.   Especially in the roof structure of large and medium span, the space frame   structure shows its superiority and is used in large number of large sports buildings, public buildings, industrial buildings, and also widely used in the roof of some small buildings, such as gas stations, toll stations, large canopies. In recent years, with the wide application of electronic computers and the development of computing technology, the design efficiency of the space   frame structure has been greatly improved. The construction and i...
阅读全文

What is the truss welding method?

-
图片
  truss roof Most of the rods in joist structures are welded at the nodes. Before welding, the webs and chords need to be cut in advance according to the shape of the weld seam of each member to be welded, which requires cutting of the web ends and slotting of the chords. Since the joist structure is intersected by coherent line between the rods and rods, the shape of rod end section is complicated, so in the actual cutting process, two methods of mechanical automatic cutting process and manual cutting process are generally used.
阅读全文